Public Education

Wastewater Treatment Plant Tour
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North Topeka Wastewater Treatment Plant built 1996
(artist rendition)
The North Topeka Wastewater Treatment Plant completed May 1996, at a cost of 29.3 million dollars, is a state-of-the-art 12 million gallon per day (mgd) Complete Mix Activated Sludge Process (CMAS). The CMAS process introduces the primary treated (settled) wastewater in such a way to ensure that incoming wastes are rapidly and uniformly dispersed throughout the aeration tank.

In so doing the waste is uniformly dispersed to the microorganisms responsible for the stabilization of the waste. This process requires much larger basin volume and waste residence time but allows for the cultivation of the proper microbes (nitrobacter & nitrosomonas) necessary to oxidize ammonia, which is toxic to fish, to the nontoxic nitrate thereby protecting the aquatic habitat of the microorganisms and fish that reside in the Kansas River.

The Water Pollution Control Division has taken advantage of the North Topeka's ability to nitrify by diverting approximately 5.0 mgd of the Oakland Wastewater Treatment Plants typical flow of 16.0 mgd to the North Topeka Wastewater Treatment Plant in order to improve the overall quality of Topeka's wastewater discharge.

The North Topeka Wastewater Treatment Plant is equipped with odor control (utilizing both carbon & hypochlorite), nitrification, disinfection-neutralization, lime stabilization of biosolids, and a state-of-the-art distributive control system which enables the wastewater treatment operator to monitor all the plant processes from a single location.

 

(Tour of North Topeka Wastewater Treatment Plant begins here)

Preliminary Treatment


Top to bottom view of
bars in the flow channel.
The first step in treating the wastewater entering the treatment plant is to remove the debris (rags, sticks, etc.) and grit (sand & gravel). This is a two step process. First the debris is removed using a bar screen. A bar screen is composed of a series of bars spaced typically 3/4 inches apart in the path of the wastewater flow for the purpose of straining the wastewater of debris, which might
interfere with the operation of pumps, valves, and other equipment in the wastewater treatment process down stream. This debris (screenings), which has been removed, is then sent to the landfill for burial.


Screened material caught on the bar screen is raked up and dumped into wheelbarrow for burial at landfill.
The wastewater then continues on to the next step of the preliminary treatment, which is the removal of grit. If not removed, the grit causes accelerated wear and tear on pumps and valves. The material is removed at the North Topeka Wastewater Treatment Plant in the cyclone separator. The cyclone separator acts as a centrifugal separator in which the heavy particles of grit and inorganic solids are separated by the action of a vortex and discharged separately
from the lighter (organic) particles and the wastewater. The heavier material (grit), after settling is removed and sent to the landfill for burial.


Primary Treatment


Primary Clarifier with skimmer for oil & grease removal.
Although wastewater is typically 99.99 % water and just 0.01% waste material, the waste material if not removed would have a significant deleterious affect on our environment. The primary treatment process, which consists of parallel tanks (clarifiers), enables the separation of heavy solids (fecal matter) and floating solids (oil & grease) from the wastewater. The clarifiers are sized to allow enough

quiescent time (typically 2-4 hours) so that the fecal matter can settle out and so the oil & grease can float. The skimmer makes a revolution every half hour to skim grease and floatables.

 


Empty primary clarifier showing solids collector mechanism in the  tank bottom.
As the heavier than water fecal matter settles to the bottom of the clarifier, it is removed from the bottom by scraping the matter to a centralized hopper where it is collected and pumped to the solids holding tanks for thickening. The oil & grease is skimmed off the top, collected in a hopper, and also pumped to the solids holding tanks for further treatment. Approximately 60 percent of the solid organic material is removed in the
primary. This constitutes about 30 percent of the biodegradable material in the wastewater.

 

Secondary Treatment

In the secondary treatment process the majority of pollutants are removed. This treatment phase utilizes naturally occurring microbes to remove the remaining waste material, which was not removed by the Primary Treatment Process. The waste reaching the secondary still contains about 40-50 percent of the original solids and 70 percent of the original biodegradable material. To the microbes this material, which is biodegradable, is food, which can be readily eaten and digested, in the aerobic environment provided in the process.


3.2 million gallon complete mixed activated sludge aeration basin.
The technical name for the process is Completely Mixed Activated Sludge (CMAS). The microbes remain in contact with the wastewater for about 12 hours on average and remove 90 percent of the waste. As microbes remove the waste from the wastewater, they reproduce, thereby converting the biodegradable material digested to the microbial form. Once all the waste has taken on the form of a microbe,
we simply remove the microbe from the wastewater, and send the wastewater on to the next process, discharged separately from the lighter (organic) particles and the wastewater. The heavier material (grit), after settling is removed and sent to the landfill for burial.


Final clarification basin where the separation of the microbial mass from the water occurs.
How do we simply remove the microbe? Well this is done clarification process. Just as in the Primary Treatment Process, final clarifiers serve us in the removal of microbes from the treated wastewater. The mixture of wastewater and microbes is sent on to the secondary clarifiers where the mixture is given 2-4 hours of quiescent settling time. The microbes, having a mass greater than water settle to the bottom of the clarifier.
A portion of these microbes is sent to the solids holding tanks for removal from the system, and the remaining microbes are returned to the head of the secondary treatment system where they begin the eating and digestion of the incoming waste all over again.


Certified Wastewater Treatment Plant Operator performing a process measurement.
The key to a well-operated system is balancing the daily microbial population with the incoming waste material. Balancing the microbial population is done by the wastewater treatment plant operator by controlling the number of microbes in the system. The operator as part of the daily testing measures the bacterial population by running a gravimetric test called the suspended solids test. This test yields an
approximation of the bacterial population in inventory. Excess bacteria are sent to the solids thickening process prior to land application. The wastewater leaving the secondary clarifiers, with already 90 percent of the original pollutants removed, continues on to the Disinfection process.

Disinfection/Neutralization

Prior to discharge to the Kansas River, the treated wastewater from the North Topeka Wastewater Treatment Plant is disinfected. Disinfection is the selective destruction of disease-causing organisms as opposed to sterilization, which is the destruction of all organisms. In wastewater there are three categories of human enteric organisms of greatest importance as they are capable of producing disease. These are the bacteria, viruses, and amoebic cysts. Disease caused by water borne bacteria includes typhoid, cholera, paratyphoid, and bacillary dysentery; diseases caused by waterborne viruses, which include poliomyelitis and infectious hepatitis. Because the treated wastewater will be discharged to the Kansas River where it again enters the water use cycle, it is disinfected to ensure its safe reuse.


Serpentine Channels to reduce short circuiting and ensure good chlorine contact with the bacteria (disinfection). A minimum of 30 minutes contact time is built in.
Chlorine is the disinfectant of choice used at the North Topeka Wastewater Treatment Plant. Chlorine is the most commonly used chemical for the destruction of pathogenic and other harmful organisms, that might endanger human health, found in wastewater. Chlorine forms in water hypochlorous acid, Hypochlorite ion, & chloramines. All these products are toxic to the harmful organisms mentioned above that survive the wastewater treatment process. Although chlorine is a potent oxidant,

which results in good destruction of harmful bacteria, it also can react with organic compounds found in wastewater to form toxic compounds. Many of these toxic organic compounds can have long-term adverse effects on the sensitive biota of the Kansas River and impair other uses of the river.

De-chlorination with a strong reducing agent such as Sulfur Dioxide minimizes toxicity. De-chlorination removes the total combined chlorine residual that exists after chlorination before the treated wastewater is released to the Kansas River thereby reducing the toxic effects those compounds would have had.

Sulfur Dioxide reacts with chlorine and its various compounds to yield fairly innocuous products such as chlorides, sulfates, and in some cases small amounts of ammonia. These reactions are almost instantaneous and complete in a well-mixed environment. The chlorine residual as well as the sulfur dioxide dosage is monitored by operators daily.


Outfall/Discharge


The wastewater flowing over a discharge weir and
being naturally aerated.
After Disinfection / Neutralization the disinfected wastewater (effluent) leaves the North Topeka Wastewater Treatment Plant and makes its way to the Kansas River. As the effluent leaves the plant it pours over a weir which acts like a waterfall to create a natural aeration which will add to its dissolved oxygen content. Dissolved oxygen is necessary for fish and aerobic biota in order to survive. Just as oxygen in the air is important to
us, so too is oxygen in the water to the aquatic life that lives there.


Diversion structure which funnels discharge to the Kansas River.
After aeration, the effluent makes its way down a channel to a small drainage ditch where it is directed via the concrete structure, pictured at left, through the dike to the Kansas River. The concrete structure serves to control bank erosion and increase the velocity of the effluent entering the Kansas River facilitating good mixing with the Kansas River flow.


The three flood pumps for pumping wastewater over the dike when the Kansas River is in flood stage.
In the event that the Kansas River level rises above flood stage, the effluent could not be discharged through the dike as the floodgates would be closed. Although this does not happen very often, it does occur as it did in 1993. In that event the effluent from the North Topeka Wastewater Treatment Plant can be pumped over the dike via a system of pumps on the plant site. Not only are these pumps sized large enough to pump all the wastewater the plant is
designed to treat (approx. 12 million gallons per day), but they also are sized large enough to pump all the storm-water that will drain from the area.

 

 

 


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Kansas Water Environment Association
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Last Updated March 4, 2003
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Topeka, KS 66617
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